Kioti injector pump problems symptoms Disconnect the fuel hose where it attaches to the injection pump. . Nov 22, 2013 · Well here it is, Dec 2017 and I'm pretty sure my injector pump just crapped out. This is the first time I have had an injector pump fail. The timing of the pump determines when it will inject fuel into the cylinder as the piston reaches the before About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Sometimes things break. The tractor was starting, running and stopping fine. 10 second cranking cycles and got engine started. The Delphi part number is 28387256. I tried bleeding lines again but I have no fuel at the injector now. (Note for assembling) • Page 105 ENGINE - SERVICING LK30 4. The solenoid has to have battery voltage to work and Aug 16, 2018 · My Kioti is in need of some new injectors. Oct 16, 2014 · There is no way to tell how serve this problem is. There are a few things Nov 9, 2011 · Kioti tractors with the new stop solenoid design built between 2005 and 2008 were vulnerable to injection pump failures caused by broken gear teeth on the injection pump control sleeves. Learn how some of these problems can be avoi How To Tell If Have Bad Diesel Fuel Injection Pump - Symptoms Of Bad Diesel Fuel Injection Pump Apr 27, 2021 · Wouldnt restart. Nov 23, 2021 · The engine may misfire or fail to start altogether if the fuel injector pump isn’t working. It has an IVECO diesel with a CAV DPA type 3342 injector pump. anyhow the tractor started skipping or starving for fuel when it got warm. By the way, i purchased my DK45s used with 529 hours on it and found out today from my Kioti dealer looking up the warranty work that it had to new FIP put on it at 186 hours. not sure the year we can't find the manual, might be on id tag somewhere. The fuel flow should be Tank to Lift Pump to Fuel Filter to injection pump. make sure the vent in the fuel cap is not obstructed. Remove the injection pump cover(2). Apr 26, 2021 · I see fuel coming out when the injectors are loosened. Also, some owners were able to buy the same injection pump from Bobcat for slightly less money. The pump is "round" and bolts to the right side of the engine just below the Injection Pump. Nov 5, 2015 · Trying to figure if the injection pump is getting the fuel it needs. What to Do if the Diesel Fuel Injector Pump Is Failing. Protected circuit Capacity Page 46: Inflation Pressure CHAPTER 1 LK3054XS 10. Ck2610 is a mechanical pump/line At the injection pump should be a shutoff solenoid. The CS schematic is more complex than the old CK/DK models too (many safety interlocks). This did not occur in the earlier design that used an external stop solenoid or in later models after 2008. Mar 31, 2007 · I searched high and low,, there is nothing on the net on removing the CK20 injector pump? The CK20 appears to be completely different than the CK25/30 series as far as access to the right side of the engine. Good Luck. How much horsepower does Kioti LK 3054 provide? Kioti LK 3954 comes up with 30. Nov 22, 2013 · For tractors out of warranty, the only fix (according to Kioti) was to replace the entire injection pump, which cost about $1K-$2K just for the parts. I was able to find the pinions for sale online, or "sleeves" as they're listed, and had them on hand to replace the broken Oct 18, 2012 · X2. Your engine should be the TD1400 engine. it has new air filter, fuel filter and o ring, fuel has been drained and replaced, with some 911 added, oil checked for moisture Here are some of the most common diesel fuel injection pump issues we come across at our Tempe auto repair shop. Look at your fuel line. Injection pump return fuel line or fittings restricted 10. 5 horsepower. My tractor is a 2006 CK30, 700+hrs. '10 Kioti DK Apr 3, 2020 · If so, take the fuel line off at the injection pump and insert it into a bottle. But neither fuel nor air is coming out of the top of the injector pump. 6 days ago · 5 Common Problems with Kioti rx7320, Reasons, Symptoms, and Solutions: the tank to the filter and the filter to the injection pump (IP). Very common engine for Altecs. You can test this. As recommended in the factory service manual I opened 2 nuts on the top of the fuel injector pump to bleed any air out up there. We would like to show you a description here but the site won’t allow us. I had the same problem last year when I replaced the fuel filter. com/chippers/If your Kubota is leaking like this it's because the pump pistons are worn out. It’s been to two different dealers which have both Jun 21, 2012 · After reading several post it seeems we have an injector pump problem. He thinks it is a problem with the electrical side of the fuel pump system and has picked the tractor up to check it out. Injection pump 180 degrees out of time Jul 23, 2013 · I have read about problems with many of kioti's injection pumps, but I thought the 2008 and newer models were supposed to be "fixed" If I remember right it was something about a spring loaded plunger that would snap back too fast and break at the no 4 fuel outlet area (inside the pump). The injection pump is often driven indirectly from the crankshaft by chains, gears, or a timing belt that also moves the camshaft. He lined the engine TDC, removed the 4 allen head screws holding the pump the in housing and lifted the pump out. Inside the IP is a rack (toothed strip) that engages gears (one per engine cylinder) that control the amount of fuel injected (under 2000+ psi) into each cylinder near the top of the compression cycle of each piston. Mine is a 2008 CK20S So far: -I removed the hood, 2 bolts that have cotter pins Jan 15, 2025 · Diagnosing and Fixing Fuel Injection Pump Problems. The tractor will bog down and shut off sporadically. Got it all back together OK, but now I needed to prime the fuel lines etc. I hope this helps. 6 gallons of fuel in it. I may not be bleeding the lines correctly and could use some help. Does Kioti really know they have a problem. Then I'd check for a jammed injection pump by removing the oil-fill plate and checking (with the stop solenoid retracted) for smooth movement of the injection pump rack. It can run for days or weeks without issue and suddenly it’s like it’s not getting any fuel. Mar 7, 2016 · The last thing you should be concerned about is the injection pump! Most problems with diesels have to do with the fuel delivery system from the tank to the injector pump inlet. Mar 23, 2011 · According to Kioti the only fix is a whole new injection pump, costing $1000 and up. This pressure forces the injector poppet open to spray fuel into the prechamber. The Kioti part number on the current injector is F6805-53001. I took it the pump out today and confirmed it was the gears/pinions with broken teeth. All KIOTI TD1400 engines have a lift pump. Old fuel line, fails more by collapsing than leaking. 7. Even better, control sleeve replacement does not require special tools or re-calibration, if done right. If you notice one or more of these warning signs, you may have to replace your diesel fuel injector pumps. Just a quick video to show you how to test a fuel shutoff solenoid. 2) Died. Mar 22, 2014 · Unfortunately this to me sounds like one of the Kioti fuel injector problems. You have to find out why you are only getting a couple volts to the solenoid. Kioti CK2620SECH Fail- ure to follow this procedure may result in serious damage to the tractor electrical system. Notice how the one on the left never develops Jun 17, 2023 · I've had a runaway motor on my CK25 and out of commissioned it months ago. I love that my DK predates all this nanny nonsense. Keep water from building up in the system or be prepared to pay for it. Re: CK 25 gear, injector pump -----Thanks Lexgs for all your information. I’ve been trying to wrap my head around the different part numbers to get the correct injector at a reasonable price. Move on down the line to you get to the injector pump. One stop solution for them is getting your fuel injection pump Apr 16, 2021 · If the only code you have is 172, then I doubt it is an electrical problem. It has no lift pump- the injection pump pulls the fuel. via YouTube Capture Nov 2, 2010 · I was looking a some old post concerning injector pump problems, can the pumps be rebulit or do they have to be replaced, If you want the name of the best Kioti Are Kioti tractors made by Kubota? Both Kioti and Kubota produce tractors with essential qualities that set them apart from one another. On the plus side, an owner with good mechanical skills could do the job himself (herself). Always ran like a clock. If you do NOT see an even mist Check to see if you are getting a good steady stream of fuel going into the injection pump. com Aug 5, 2023 · The priming pump is delivering fuel to the filter port, but is it possible that it's not delivering enough pressure to get that fuel in to the injection pump? Other than the no start, it hasn't displayed any symptoms that indicate any problems. Can be just behind the injection pump or part of the pump. It's about a 1999-2000 model and has a 3 cylinder diesel engine. Zdmorgan Mar 6, 2021 / Kioti CK2610 injectors. Dec 10, 2020 · You are looking for a nice even cone mist (not a squirt, stream, or drips). All these lines getting fuel but when crack injector line one right above injector pump and crank engine no fuel. See full list on yardfloor. But we now know that this is a common Zexel (formerly Bosch) agricultural injection pump and parts are readily available for repairing it. Be sure not to get in the way of the nozzle spray. Remove the idle limit system (3). Use the Right Diesel Fuel Injector Pumps for Your Make and Model. Nov 11, 2008 · You need to have the injectors connected to the injection pump (IP) to get injection sounds. I called the dealer and they walked me through bleeding the fuel line at the filter, lifter pump, and injector return line. When looking up these injectors a Kioti injector is anywhere from $500-$900. So my rebuilt will be the second pump. Jun 12, 2016 · Please describe the symptoms of an injector pump going bad. Check also the loft pump by operating it manually and verifying good output, probably pump several cups of diesel to be sure. But recently there had been a slowly worsening drip problem on my barn floor which I traced to the pump. May 26, 2012 · Hoping someone here can help. You should have a print in the back of your owners manual. https://bauertree. My question is, is this a bad injector pump? Is is air locked? Why would it have run for several hours that day if the pump had air in it was air Come along as we pull the injector pump out of this Kioti CK30, and attempt to see why it stopped working! Oct 14, 2019 · Hello: New guy here looking for some help. There should be other codes if there are other electrical issues. Injection nozzles faulty or sticking 9. Mar 21, 2007 · Joined Jul 4, 2015 Messages 11,845 Location Greenwich, NY Tractor Branson 8050, IH 574, Oliver 1550 Diesel Utility (traded in on Branson) NH 8160. Put 27. Jan 1, 2015 / CK20HST Surge / Ping Mar 8, 2006 · 7. 5. If you are not 'up' on electrical trouble shooting, stop and find a friend/neighbor to help you out. One or more connector screws obstructed 12. Turn on the key to make sure there is fuel coming out. It It seems to me the injector isn’t the problem but whatever makes it fire. I bought a used Kioti LK3054 and have put a couple hours on it mowing a little and moving it around the farm. Gas tank to fuel lift pump line checked. Many diesels can run without a lift pump- I have a friend who lives in Haiti and he has an 11 Landcruiser diesel. com/chippers/This engine in on an Altec DC1317 chipper. If it does not look at the filter back. It's pretty easy and quick. Nov 22, 2013 · Verify that you have good fuel flow from the tank by just gravity by detaching the hose. If every think else is known to be good, then you have an injection pump problem. INJECTION PUMP Assuming all tho electrical things are good, check fuel flow. On an engine that isn't designed for this, though, the siphon of the injection pump isn't enough to pull all the fuel that is needed, and it is hard on it. I spoke to the dealer who is a real stand up guy - one of the reasons I bought the Kioti in the first place. Feb 7, 2020 · hi all. For others, this stop solenoid is different from the CK and DK models. If that is good then I would try bleeding the injectors by loosening the injector lines and cranking the motor over until you see fuel spitting out of them. How to Test a Fuel Shut Off / Injector Pump Solenoids on Amazo Jun 20, 2012 · btward: Your item #4 is the injection pump (IP) rack pin. No fuel at injectors. Fuel lift pump to fuel filter line checked. Lift pumps check valves can fail even if the diaphragm is OK. So I decided to reseal the pump and change the 2 filters at the same time. By way of background, a number of Kioti owners with 2005-2008 model tractors reported injection pump failures and the cause was usually broken teeth on the gears that control the amount of injected fuel. If you have good fuel flow all the way to the high pressure pump, the pump itself may be bad or you could have a bad injector bypassing all pressure to return. Daedong, the parent company of Kioti and Kubota, collaborated to create the 02 tractor series. Mar 31, 2013 · Just as you said it takes surplus fuel from the injectors and runs it back to the tank. Several days ago I started it up and backed it out of the barn. Nov 11, 2014 · KyKub, I watched a retired diesel mechanic work on a BX22 injection pump which is the same type mentioned here. Page 106 ENGINE - SERVICING LK30 D. Just talked to a mechanic and he has done a couple at his shop, one on a 30 and one on a CK40, both were sent out to a local shop for repair at around $600-700 to rebuild. First make sure the fuel filter is full (no air). Aug 5, 2023 · The priming pump is delivering fuel to the filter port, but is it possible that it's not delivering enough pressure to get that fuel in to the injection pump? Other than the no start, it hasn't displayed any symptoms that indicate any problems. The more typical symptoms of this problem are total no start or runaway RPM. Injection nozzles return lines clogged 8. Oct 18, 2014 · retracts the plunger from the injection pump, and the injection pump control rack moves into the position that allows the engine to start. Most problems are pretty simple. After researching, I figured it was the fuel injection pump. Water in fuel 13. I used the tractor Saturday morning for about 2 hours and went to put it in the garage, wouldnt start again. Replace the fuel filter if there is ant doubt. Others with more experience (and working web browsers) can give more info. Remove the injection pump mounting bolts and nuts (A). Tractor cranks but won't start. Nov 23, 2021 · Watch out for these warning signs that something is wrong: If your engine makes a sputtering sound when you reach top speeds, the injectors could be misfiring. The IP delivers small amounts of fuel (drops) under very high pressure (2000-3000 psi typical). My '01 6 speed HO symptoms: 1) Occasionally bucks or stumbles when going thru the gears on moderate to light acceleration. Under the injection pump is a cam shaft with timing marks on its gear that align with the mark on the pump drive gear. Injection pump housing not full of fuel 11. Fuel filter to injector pump line checked. Nov 24, 2017 · Trying to diagnose a fuel problem with my Kioti CK20HS tractor. Make sure that you have adequate fuel flow from the tank. Jun 28, 2009 · The solenoid requires 12volts to open the fuel flow to the injection pump. When I have done this previously on my old 1960's David Brown tractor, I just bleed the injector pump via the air bleed valve. Feb 12, 2024 · Injection timing can be adjusted by changing the position of the injection pump relative to the engine. Do not panic if you notice any of these symptoms that your fuel injection pump is struggling! Thankfully, there are a number of steps you can take to fix the situation and have your diesel engine running as it should once more. Dec 4, 2011 · Fuel should flow freely. Refer to the troubleshooting section of this manual or your local KIOTI Dealer for specific information deal- ing with electrical problems. Aug 17, 2021 · We have a Kioti Ck2610H that is a few years old and has had a fuel system problem since new. This is a sign the engine doesn’t have enough fuel to keep pace with acceleration. 6. Fired right up. It started Jan 23, 2021 · In the process of relocating the pump, I installing a new fuel line to the engine, changed the fuel filter, anddrained the fuel tank. Align the control rack pin (4) with the slot (5) on the cylinder and remove the injection pump. The lift pump is a small diaphragm pump that runs off the fuel camshaft. Pluck one part at a time . Cracked lines, got fuel after three approx. If you see an even mist, then fuel is not likely your problem. That was going to be the next thing I was going to do but as it turns out I just heard from my dealer, he called Kioti and told them the problem. krspnv dja ngcgn ysdsf ippbhtxb wtoi ldws xyorw yiqs wsnu lmzc iacxbo vkdim eyspf iqd